Yamaha Mounter Safe Operation Specifications

Yamaha Mounter Safe Operation Specifications

1. The machine operator should receive operation training under the correct method.

2. Turn off the power supply when checking the machine, replacing parts or repairing and internal adjustment (the overhaul of the machine should be carried out when the 

emergency button is pressed or the power supply is turned off.

3. Make sure to "read coordinates" and adjust the machine YPU (programming unit) in your hand to stop the action at any time.

4. Make sure that the "interlocking" safety equipment remains effective to stop the machine at any time, and the safety detection on the machine cannot be skipped or short-

circuited, otherwise personal or machine safety accidents are very likely to occur.

5. Only one operator is allowed to operate one machine during production.

6. During operation, make sure that parts of the body such as hands and head are out of the range of machine movement.

7. The machine is properly grounded (true ground, not neutral).

8. Do not use the machine in a flammable gas or extremely dirty environment.

Yamaha Mounter Efficiency

At present, many small and medium-sized enterprises in China are affected by factors such as economy and production scale, and there is a greater demand for desktop-type, economical, and high-precision placement machines. However, many of the current placement machine products, especially the desktop placement machines, lack a visual system and use an open-loop control mechanical system, which makes it difficult to ensure stable and high placement accuracy.

The core part of the placement machine is:

1. High-speed and high-precision motion control technology.

2, visual technology.

3. Software technology. To achieve high-precision placement, the placement machine must have a precise placement mechanism as the basis.

The motion control system is the core part of the placement machine, and the precision control has a great influence on the whole machine. To improve the production efficiency of the SMT placement machine, the most direct and effective way is to optimize the motion control system of the core part of the SMT placement equipment. To this end, the industry has specially developed a set of visual dispensing and mounting system that integrates vision, dispensing and mounting, which directly solves the core problem of the placement machine, that is, adopts the method of PC + motion control card + vision system + software , to assist the enterprise's SMT placement machine to optimize and upgrade. 

Working principle: The manipulator equipped with the suction nozzle, with the aid of the vision system, picks up the disordered chips on the feeding table one by one, accurately 

places them on the tool, and arranges them well. The high-precision manipulator is equipped with a visual positioning system to achieve high-precision sticking.

In addition to this motion control system, there are the following reasons that affect the placement production efficiency of SMT placement machines:

1. Wear of the nozzle.

2. The drive part is worn or the feeder is deformed.

3. The placement machine detection system is faulty.

4. The device taping of the SMT placement machine is not good.

In addition, regular inspection and maintenance of the SMT placement machine is also one of the powerful guarantees to ensure that it can fully exert its function. Therefore, we 

should always insist on regular scientific inspection and maintenance of the equipment to keep the equipment in good condition.

While ensuring the placement efficiency of the SMT placement machine, the economic cost brought by the SMT placement machine cannot be ignored. So what are the factors that determine the price of the SMT placement machine? SMT placement machine is an essential equipment in the electronic assembly production line. Its function is mainly to mount electronic components to the PCB board. There are more and more brands and manufacturers of SMT placement machines, and the price of SMT placement machines also fluctuates, which is a good thing for users. What factors affect the price of SMT placement machine? SMT placement machines are divided into domestic and imported, and the price difference between the two is relatively large. Rio Tinto lists the main factors that determine the price of SMT placement machines.

1. Brand of placement machine. Big brands can give users a sense of authenticity, but it also means expensive prices.

2. The place of origin of the placement machine. The price of imported mounters and domestic mounters is very different, and imported ones are more expensive.

3. Mounter structure. Different rack structures have different prices.

4. Lead screw. At present, there are only Japan and Germany with good quality lead screws. The quality of domestic lead screws is average, but the price is cheap.

5. Drive the motor. As one of the most important parts of the placement machine, the motor performance is very important.

6. Lens. The lens is used to detect components and is one of the components that affects the accuracy of the placement machine.

7. Motion control card. Although the domestic ones are good, the quality is a little worse.

8. Computers. You must have an industrial-grade computer. If you use a home computer, the stability can be imagined.

The above is the editor of the placement machine recycling to explain the efficiency of the smt placement machine and the safe operation rules of the Yamaha placement machine. 

More knowledge about the characteristics of the placement machine is in the SMT knowledge column of the placement machine.