Six ways to increase the speed of your Yamaha mounter

Six ways to increase the speed of your Yamaha mounter

1.Using double tracks, it can realize PCB placement on one track and board feeding on the other track, which reduces the PCB conveying time and the standby time of the placement head.

2.Multiple placement head combination technology

Now there are double-headed and four-headed structures such as arch-type structures that use both ends to drive at the same time to prevent the effect of cantilever beams and reduce mechanical stabilization time.

3. Combined multi-unit structure, emphasizing the placement speed per unit area.

4.Mounting head and nozzle technology

Multi-nozzle structure - up to 30 nozzles on one placement head, high stability and strong adaptability, can place components from 0201 and 01005 to 30mm x 30mm QFP components.

5.Rapid detection technology

Laser and CCD application cooperation: dual camera one-piece components and large-scale ICs are detected separately, which can quickly capture images and convert circuits.

6.Motion drive and linear motor technology

Using fuzzy control technology, it is divided into three stages of control during the movement process, namely "slow, fast and slow", which changes in an "S" shape, so that the movement becomes "soft" and fast.Using the patented linear motor with high positioning accuracy and high repeatability, high speed and high acceleration, fast and stable (up to 55ms), low operating current, and high-precision control.

7.Software technology

Various forms of PCB files can be directly optimized to generate patch program files, reducing manual programming time, suitable for machine fault self-diagnosis systems and large-scale production integrated management systems, and can operate intelligently.

8. Feeder technology

The feeding method of the intelligent feeder can shorten the component replacement time and manual errors. It can change materials without stopping, double-belt feeder, and the feeder has a large capacity. Some placement machines can reach the capacity of 256 8-chamber meter feeders, which can be fed in bulk.